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When the flow increases, the discharge pressure of the pump decreases, and when the flow decreases the discharge pressure increases.
Do not let a centrifugal pump operate for long periods of time at zero flow. It will cause excessive heat generated inside the pump casing, and the pump will be running noisy and vibrate excessively.
Make sure your pump has a pressure gauge on the discharge side close to the outlet of the pump this will help you diagnose pump system problems. It is also useful to have a pressure gauge on the suction side; the difference in pressure is proportional to the total head. The pressure gauge reading will have to be corrected for elevation since the reference plane for total head calculation is the centerline of the pump.
Most centrifugal pumps cannot run dry. Ensure that the pump is always full of liquid by using a check valve (also called a foot valve) at the water source end of the suction line.
Valves must be suitable for the pressure involved and may require independent support for the large unit. When an isolation valve is needed at the pump suction and discharge side, gate valves should be used as these offer low resistance to flow and can provide a tight shut-off. Butterfly valves are often used but they do provide some resistance and their presence in the flow stream can potentially be a source of hang-ups which would be critical at the suction. They do close faster than gate valves but are not as leak proof. If flow must be regulated at pump discharge side during service, a globe valve is preferable for its smooth throttling.
Always use an eccentric reducer at the pump suction when a pipe size transition is required. Put the flat on top when the fluid is coming from below or straight (see figure below) and the flat on the bottom when the fluid is coming from the top. This will avoid an air pocket at the pump suction and allow air to be evacuated.
If you need to control the flow, use a valve on the discharge side of the pump. Never use a valve on the suction side for this purpose.
Avoid pockets or high point where air can accumulate in the discharge piping. An ideal pipe run is one where the piping gradually slopes up from the pump to the outlet. This will ensure that any air in the discharge side of the pump can be evacuated to the outlet.
Position control valves closer to the pump discharge outlet than the system outlet. This will ensure positive pressure at the valve inlet and therefore reduce the risk of cavitation.
When the valve must be located at the outlet such as the feed to a tank, bring the end of the pipe to the bottom of the tank and put the valve close to that point to provide some pressure on the discharge side of the valve making it easier to size the valve, extending it's life and reducing the possibility of cavitation.
The right pipe size is a compromise between cost (bigger pipes are more expensive) and excessive friction loss (small pipes cause high friction loss and will affect the pump performance). Generally speaking, the discharge pipe size can be the same size as the pump discharge connection, you can see if this is reasonable by calculating the friction loss of the whole system. For the suction side, you can also use the same size pipe as the pump suction connection, often one size bigger is used. A typical velocity range used for sizing pipes on the discharge side of the pump is 2.5 - 3.5 m/s and for the suction side 1 - 2 m/s.
There is a minimum height to be respected between the free surface of the pump suction tank and the pump suction. If this height is not maintained a vortex will form at the surface and cause air to be entrained in the pump reducing the pump capacity. Figure below shows the recommendation of minimum pump suction submersion.
Select your pump based on total head (not discharge pressure) and flow rate. The flow rate will depend on your maximum requirement. Total head is the amount of energy that the pump needs to deliver to account for the elevation difference and friction loss in your system.
Depending on the industry or plant that you work in, you will either select a certain type of pump or manufacturer or both. Manufacturers are normally a very good source of information for final pump selection and you should always consult with them, do your own selection first and confirm it with the manufacturer. They can help you select the right type, model, and speed if you have all the operating conditions.
In the selection process, try to match the flow rate with the B.E.P. (best efficiency point) of the pump. If it is not possible to match the flow rate with the B.E.P., try to remain in the range of 80% to 110% of the B.E.P.. Operating outside this range will lead to excessive vibration, recirculation and cavitation (see figure below).
When air enters a pump it sometimes gets trapped in the volute, this reduces the capacity, creates vibration and noise. To remedy, shut the pump down and open the vent valve to remove the air. If the pump is excessively noisy do not automatically assume that the problem is cavitation as air in the pump will create vibration and noise as well.
Viscosity is the main criteria which determine whether the application requires a centrifugal pump or a positive displacement pump. Centrifugal pumps can pump viscous fluids up to a certain degree, however the performance would be adversely affected. If your fluid is over 400 cSt (centistokes) in viscosity, consider using a positive displacement pump.
Avoid running a pump in reverse direction. Pump shafts have been broken this way especially if the pump is started while running backwards. The simplest solution is to install a check valve on the discharge line.
Chemitreat Malaysia Sdn. Bhd., Malaysia
Chemical Industries Sdn. Bhd., Malaysia
Danisco Cultor (M) Sdn. Bhd., Malaysia
Imerys Honaik (Malaysia) Sdn. Bhd., Malaysia
Imerys Pigments (WUHU) Co. Ltd., China
Malaysia-Sino Chemical Industries Sdn. Bhd., Malaysia
Mey Chern Chemical Sdn. Bhd., Malaysia
Petronas Fertilizer (Kedah) Sdn. Bhd., Malaysia
Petronas Methanol (Labuan) Sdn. Bhd., Malaysia
PT. Bumi Karyatama Raharja (Bukara), Taiko, Indonesia
Revertex (M) Sdn. Bhd., Malaysia
Safe Skin Corp. Thailand Ltd., Thailand
Southern Acid Sdn. Bhd., Malaysia
Synthomer Sdn. Bhd., Malaysia
Taiko Acid Works Sdn. Bhd., Malaysia
Taiko Bleaching Earth Sdn. Bhd., Malaysia
WRP Malaysia Sdn. Bhd., Malaysia
Anglo-Eastern Plantations PLC, Indonesia
Asiatic Development Bhd., Malaysia
Felcra Bhd.
FELDA Mills Corp.
Genting Bio-Oil Sdn. Bhd.
IOI Corporation Bhd, Malaysia
Kim Loong Palm Oil Sdn. Bhd.
Oriental Group Berhad, Malaysia / Indonesia
Pacific Rim Plantations Ltd., Papua New Guinea
Porim Experimental Mill, Malaysia
PT Gunung Sawit Bina Lestari, Indonesia
PT Smart Corporation, Indonesia
PTPP London Sumatra, Indonesia
PT Salim Group, Indonesia
Sime Darby Berhad, Malaysia
Ta Ann Group
Tabung Haji Corp., Malaysia / Indonesia
Taiko Plantation Sdn. Bhd., Malaysia / Indonesia
Teck Guan Perdana Bhd., Malaysia
The Natural Palm Oil Co. Ltd., Thailand
Wilmar Group, Indonesia
Yee Lee Palm Oil Industries Sdn. Bhd.
Acidchem International (M) Sdn. Bhd., Malaysia
Agri Asia (Formerly Alami Vegetable Oil), Malaysia
Bintulu Port Bulking, Malaysia
Golden Hope – Nha Bhe Edible Oils Co. Ltd., Vietnam
Golden Hope Bhd., Malaysia
IOI Pan-Century Oleochemical Sdn. Bhd., Malaysia
Kepong Edible Oils Sdn. Bhd., Malaysia
Kwantas Bhd., Malaysia
Mewah Oleo Group, Malaysia
Natural Oleochemicals Sdn. Bhd., Malaysia
Palm Oleo Sdn. Bhd., Malaysia
PT Sawit Malinda, Indonesia
PT. Salim Oil Grains, Indonesia
Southern Edible Oil Indutries (M) Sdn. Bhd., Malaysia
International Specialty Fats Sdn. Bhd., Malaysia
Daikens, Sarawak, Malaysia
HZ Green Pulp Sdn. Bhd., Malaysia
Kimberly Clark, Malaysia
Nibong Tebal Paper Mill Sdn. Bhd., Malaysia
Oji Paper (Formerly GS Paper), Malaysia
Pascot Paper Industries Bhd., Malaysia
Siangpack Sdn. Bhd., Malaysia
Taiping Paper Mills Sdn. Bhd., Malaysia
Gula Padang Terap (GPT), Malaysia
MSM, Perlis, Malaysia
PT Permata Dunia Sukses Utama, Indonesia
Alfa Laval (Malaysia) Sdn. Bhd., Malaysia
CB Industrial Product Holding Bhd. (CBIP), Malaysia
Ionic Enersave Sdn. Bhd., Malaysia
KWI Far East Sdn. Bhd., Malaysia
Westfalia Separator (M) Sdn. Bhd., Malaysia
Ajinomoto Malaysia Bhd., Malaysia
Asia Pacific Latex Sdn. Bhd., Malaysia
Battery Industries Sdn. Bhd., Malaysia
BENQ, Malaysia
Colgate-Palmolive (Malaysia) Sdn. Bhd., Malaysia
HGST Malaysia Sdn. Bhd., Kuching, Sarawak, Malaysia
Jabatan Bekalan Air Parit Buntar, Malaysia
Kong Guan Sauce & Food Mfg. Co., Malaysia
Komag Malaysia Sdn. Bhd., Malaysia
LRC Hospital Sdn. Bhd., Malaysia
Lumut Powerstation, Malaysia
Mafipro Sdn. Bhd., Malaysia
Malaysia Mosaic Bhd., Malaysia
Metek Kitamura Sdn. Bhd., Malaysia
Motorola Inc, Malaysia
Motorola Malaysia Sdn. Bhd., Malaysia
QL Foods Sdn. Bhd., Malaysia
Ramatex Textiles Industrial Sdn. Bhd., Malaysia
Sandisk Storage Malaysia Sdn. Bhd., Malaysia
Seagate, Malaysia
Shinko Electronics (M) Sdn. Bhd., Malaysia
Tai Kwong Yokohama, Malaysia
Texas Instruments Electronics Malaysia Sdn. Bhd., Malaysia
Unisem Bhd., Malaysia
The Company produces a variety of end-suction centrifugal pumps used mainly for industrial applications. We also manufacture a limited range of dosing pumps, diaphragm pumps, vertical sump pumps and oil skimmer pumps.
Yes we do, but subject to our design team and production scheduling constraints.
Please let us know if you have any special material requirements not already covered by our wide range of materials available. We are able to do this due to having our own in-house foundry.
You may procure these from our agents whom you bought our pumps from or from us if you had purchased the pumps directly from us.
You may refer to the relevant sections on our website for product information, trouble-shooting or drop us a message here and we will be happy to assist you.
Our pumps and parts are wholly manufactured in Malaysia. Kewpump has its own metal casting plant and manufacturing centre, and as such, have full control over the production processes and quality of our products. Please check out our corporate video and have a closer look at our facilities.
You may write to us directly here or contact us for confirmation. It is important to use only Kewpump genuine parts to avoid damage to your pumps or experience below par performance which would be unfavourable to your production process output and costs in the long term
You may contact the vendor who originally sold you our products and if this is no longer possible, you may contact us here and we will direct you to an authorised party in your country.
Challenges:
Inspection and testing of incoming product to confirm quality conformance to specifications and quality deliverables
Tracking, documenting, and reporting quality issues
Monitor and analyze problem and report recurring issues to management and product development
Minimum Requirements:
Diploma in Mechanical / Instrumentation & Control
2 years of QC experience in manufacturing preferred
Fluent in Bahasa Malaysia, English and Chinese preferred
Challenges:
To assist in product development and performance testing
To efficiently troubleshoot & provide technical support to production
To assist in Internal Quality Assurance and oversee maintenance of machinery & equipment
Responsibility over the documentation and scheduling of machinery & equipment maintenance and calibration
Identify areas of improvement for process and product
Prepare technical drawings for production
To assist in Manufacturing and Production Systems (MAPS) and Overall Equipment Effectiveness (OEE) monitoring
Minimum Requirements:
Minimum Diploma or above in Mechanical / Manufacturing Engineering
Minimum 2 years related working experience is preferred
Experience & knowledge in ISO 9001:2015 Quality Management System
Experience in using CAD/CAM software such as AutoCAD, Autodesk Inventor, Solidwork, Mastercam and Hypermill is preferred
Basic knowledge in product design, reverse engineering and metal machining and fabrication
Fluent in Bahasa Malaysia, English and Chinese is preferred
Able to work independently and willing to travel within Malaysia and overseas
Challenges:
Provide technical support for office network infrastructure, including PCs, laptops, printers, firewalls, and hardware labelling.
Assist in managing and maintaining servers, CCTV systems, access control systems, and laser marking systems.
Troubleshoot issues and identify root causes across multiple platforms, including ERP, Payroll, and Production systems.
Offer user support and training on software applications; communicate with vendors or external software support as needed.
Monitor and audit IT inventory to maintain an up-to-date record of organizational assets.
Perform daily IT operations, including system monitoring, data backup (daily, monthly, and yearly), and routine maintenance.
Monitor Fortigate Firewall and internet bandwidth usage to ensure optimal performance and security.
Prepare IT resources for new hires, including setting up PCs, software installations, Google email accounts, and providing introductory IT training.
Provide proactive technical support to minimize and prevent recurring issues.
Administer antivirus solutions, monitor for threats, and respond to outbreaks promptly.
Assist in ERP system administration and integrate Crystal Reports into ERP; develop SAP Crystal Reports as required.
Possess working knowledge of SQL Server or other programming languages (an added advantage).
Minimum Requirements:
Diploma or Degree in Information Technology, Computer Science, or a related field.
Solid understanding of Windows operating systems, networking fundamentals, and basic server management.
Good problem-solving skills, attention to detail, and the ability to work under pressure.
Strong communication and user support skills.
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Kewpump is one of the leading pump manufacturers in the region. And over the years, our products have been used throughout many industries in Malaysia and abroad. These and our many other achievements are due to our loyal, dedicated and dynamic employees.
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Kewpump is always on the lookout for outstanding talents to join our team, and in return we provide excellent career prospects and a bright future.
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If you’re looking for challenge and reward in equal measure – then read on, decide and apply. We look forward to welcoming you to our growing family.
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Below are the current vacancies available:
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